specification control drawing = te connectivity 300 constitution drive, menlo park, ca. 94025, u.s.a. raychem title: in-line splice sealing system, multi-wire splicer nickel plated, color coded, with inspection slots unless otherwise specified dimensions are in millim eters. [inches dimensions are shown in brackets] document no.: d-436-88/-90 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron te connectivity reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. rev.: b1 date: 16-apr-11 cage code : 06090 replaces: d060008 dcr number: d060019 scale: --- size: a sheet: 1 of 2 print date: 9-may-11 ? 2011 tyco electronics corporation, a te connectivity ltd. company. all rights reserved . if this document is printed it becomes uncontrolled . check for the latest revision. 4 2 1 3 item #1: se a l in g sl e ev e item #2: c r im p spl ice materials 1. insulation sleeve: heat-shrinkable, transparent blue, radiation cross-linked modified polyvinyliden e flouride. 2. integral multi-wire seal: low outgassing immersi on resistant thermoplastic. 3. separate multi-wire seal: low outgassing immersi on resistant thermoplastic. 4. crimp splice: base metal: copper alloy 101 or 10 2 per astm b-75. plating: nickel per sae ams-qq-n-290. color code: see table below. dimensions: crimp splice part name ?b ?c d e color code d-436-88 1.27 [0.050] 1.14 [0.045] 2.03 [0.080] 1.91 [0.075] 12.95 [0.510] 12.45 [0.490] 6.22 [0.245] 5.72 [0.225] red d-436-89 1.75 [0.069] 1.63 [0.064] 2.70 [0.106] 2.57 [0.101] 14.86 [0.585] 14.35 [0.565] 7.11 [0.280] 6.60 [0.260] blue d-436-90 2.60 [0.102] 2.46 [0.097] 3.91 [0.154] 3.73 [0.147] 14.86 [0.585] 14.35 [0.565] 7.11 [0.280] 6.60 [0.260] yellow installation data: wire size range of crimp splice (awg) two wires three wires part name minimum maximum minimum maximum d-436-88 26 24 28 24 d-436-89 24 20 24 22 d-436-90 22 16 22 18
specification control drawing document no.: d-436-88/-90 dcr number: d060019 rev.: b1 date: 16-apr-11 sheet: 2 of 2 print date: 9-may-11 ? 2011 tyco electronics corporation, a te connectivity ltd. company. all rights reserved . if this document is printed it becomes uncontrolled . check for the latest revision. mil spec equivalent size and wire accomodation: application 1. these parts are designed to provide immersion re sistant in-line splices of 2 or 3 to 2 or 3 wires f alling within the size range listed on sheet 1, having nicke l-plated conductors and insulations rated for at le ast 135 ? c. 2. parts are available only as an assembly of one o f each item #1 and item #2. 3. parts are to be installed per assembly procedure as outlined below. 4. inside diameter and outside diameter of splice a re to be measured in crimp area, 2.54 to 5.08mm [0.100 to 0.200in] from ends of part. slight b urr permitted on parted surfaces. 5. acceptance sampling shall be in accordance with paragraph 4.6.1 of sae as81824. 6. packing and packaging shall be in accordance wit h section 5, level c, of sae as81824. 7. this document takes precedence over documents re ferenced herein. assembly procedure 1.0 scope this document outlines the procedure to be followe d to obtain immersion resistant multiple wire butt splices using multi-wire in-line splice sealing sy stem d-436-88/-90. 2.0 procedure a) pass the wires to be attached to one barrel thro ugh the separate multi-wire seal (3). pass the wire s to be attached to the other barrel through the sealing sl eeve from the three hole insert end. b) strip wires 5/16 to 11/32 and crimp into splic e using a raychem ad-1377 crimp tool. care must be taken so that the wires remain untwisted between th e splice and the separate multi-wire seal (3) or th e sealing sleeve cannot be positioned properly. c) position the separate multi-wire seal (3) as clo se as possible to the splice. hold this piece in po sition by squeezing the wires directly behind it, and slide t he sealing sleeve over the assembly so that the separate multi-wire seal (3) is as far inside the s leeve as possible. d) apply heat, using the recommended heat source, f irst to the separate multi-wire seal end, and then to the other. heat should be applied until insert melt s and flows axially along the wire. 3.0 recommended raychem heating tools heater reflector recommended setting heat gun cv-1981 pr52d 7.5 - 8 steinel hl-1802e pr52d 8 - 9 unless otherwise specified, dimensions are in milli meters. [inches dimensions are shown in rackets] part name mil spec equivalent size wire size range (awg) wgt. lbs/mpc max d-436-88 m81824/1-1 26 - 20 1.02 d-436-89 m81824/1-2 20 - 16 1.61 d-436-90 m81824/1-3 16 - 12 2.72
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